Precise Glue Ratio of Cantilevered Two-Component Polyurethane Gluing Laminating Machine for FRP Foam Core Sandwich Panel HPL Honeycomb Panel

Product Description

Precise Glue Ratio of Cantilevered Two-Component Polyurethane Gluing Laminating Machine for FRP foam core sandwich panel HPL honeycomb panel

  Analysis of Automatic Coating and Manual Scraping Processes

Category

Automatic Coating

Manual Scraping

Remarks

Coating Method

Single operator can complete automatic proportioning, glue mixing and glue spraying

Requires at least 3-4 people for mixing and scraping, and the scraping is uneven

Operating the equipment does not require glue mixing and glue brushing workers, only compounding workers are needed.

Glue Application Precision

In the coating process, the distance from the edges of the board can be controlled to prevent glue spillage and ensure aesthetic appearance

Manual coating can lead to edge contamination due to uneven application

Glue Usage

Accurate data on glue usage per square meter allows for strict control of costs, precise glue ratio, and uniform coating without waste

No accurate data on glue usage, difficult to control the actual amount used by workers, prone to incorrect ratios and high waste

Taking Hebei Hanglong Kaogel as an example, the equipment production speed is 7.5 square meters per minute, and the glue output is 2400 grams per minute, that is, the glue consumption per square meter is 320 grams

Automatic Cleaning

Automatic cleaning function, solvent collected centrally, no environmental pollution

No cleaning device, high waste of glue containers, production environment prone to contamination

Production Efficiency

The production speed of the equipment is 1-5m, and the maximum production efficiency is 10 square meters/min

It took three or four people more than 10 minutes to scrape the glue manually.

Comparative Advantage

Automatic coating, compared to manual scraping, has the advantages of higher efficiency, reduced glue costs, and labor costs

Shandong Xulida Machinery Co., Ltd. is located in Rizhao, Shandong Peninsula Blue Economic Zone. The company is a high-tech manufacturing enterprise integrating R&D, manufacturing and sales. The company has rich experience in manufacturing coating equipment, equipment performance and manufacturing, it is at the leading level in the country, filling many technical gaps in the country, taking the lead in passing the IS09001 quality management system certification, and getting several invention patents and utility patents.

The company's main productions are fully automatic glue spraying machines, glue spraying machines, gantry glue spraying production lines, Cantilevered glue spraying production lines, fully automatic spray paint machines, UV coating production lines and other automated coating equipment. The company has a group of experienced design engineers and skilled after-sales service personnel, and also has established a scientific, reasonable and complete management system, a quality assurance system.

We have always pursued a professional development path and adhered to the business philosophy of "quality first, customer first, pioneering and innovative". Through continuous innovation, we have always mastered high-end and precise core technologies, exquisite manufacturing processes, and product quality control, and application Our professional services help customers create higher value.

 

Product Parameters

Equipment Model	Cantilevered  type	Power Supply	380v    50Hz	Air Source	0.6 -0.8Mpa
Glue Output	0-6000g/min	Flow Accuracy	≤ ± 3%	Equipment Power	10kw
Equipment Size	The length of the on-site press * 1.6m*2.4m	Glue Viscosity Range	A glue ≤30000mpa.s  (at 24°C ambient temperature)	Key Selling Points	Top Quality and Competitive Price
A/B glue Ratio Precision	Ratio Precision: ≤±2% (e.g., 100: 25±2)	Applicable Industries	Refrigerated Carriage Panels Integrated Insulation Panels Composite Board Sandwich Board Honeycomb Panels Manual Purification Panels Fireproof Panels	Set the glue speed	1m-5m/min

                                   Functions of the Coating Machine Equipment

1.Automatic Edge-Seeking Mode -- The size of the glued workpiece can be set freely and only coats the effective area, with precise glue positioning and freely settable glue margins.

2.Quick positioning mode -- The equipment automatically controls the conveyor speed according to the width of non-standard boards to achieve uniform coating control.

3.The equipment features online proportioning monitoring and ratio testing functions, with immediate alarms for anomalies to prevent the production of defective products.

4.The equipment uses imported mixing tubes for mixing, ensuring even mixing and avoiding unevenness due to significant disparity in glue ratios (e.g., 4:1, 5:1, 10:1).

5.The coating head is equipped with a pulse-type air mist cleaning function, with freely settable cleaning times and cycles, using sealed containers to collect the waste and prevent solvent pollution during cleaning, no need for manual cleaning and solving common clogging issues in similar equipment.

6.The coating head is made of aviation-grade aluminum in one piece, with an imported anti-stick coating on the surface (unlike the plastic coating heads combined on the market), featuring corrosion resistance, backflow prevention, and a quick-release structure for easy cleaning. (Patented product of the company)

7.Two sets of pipelines are equipped with hydraulic sensors, which can automatically stop the machine and trigger an alarm in case of blockage or excessive pressure to protect the equipment.

8.Two groups of precision metering pumps are driven by well-known brand servo motors for precise glue output control.

9.The control system and electrical components all use imported brands, ensuring stable operation of the equipment.

10.The human-machine interface uses 10-inch large screen and full touchscreen operation, equipped with a fault reporting system. The fault system is connected to a network central controller linked to the company's big data, allowing for remote trouble shooting and saving after-sales time.

11.The equipment adopts a digital glue mixing system, with glue ratio and consumption easily controlled by a touch screen.

12.Selects well-known brand special precision metering pumps for accurate metering, stable quality, and long life.

13.Uses imported double-row guide rails with servo motor drive, equipped with an automatic oiling machine, ensuring a stable and durable structure with simple and convenient maintenance.

14.The conveyor is driven by a servo motor with an anti-deviation structure, ensuring precise positioning without causing glue to spill onto the sides of the board.

15.The equipment is configured with automatic and manual modes, with the automatic mode for production and the manual mode for debugging and maintaining the equipment.

Our Advantages

1.We provide professional spraying machine  production solutions.           
2.Professional online service team, any mail or message will reply within 24 hours.       
    
3.We have a strong team provide wholehearted service to customer at any time.           
4.We insist on Customer is Supreme, Staff toward Happiness.          
 
5.Put the Quality as the first consideration,          
6.OEM & ODM, customized design/logo/brand and package are acceptable.           

7.Advanced production equipment, strict quality testing and control system to make sure superior quality.           
8.Competitive price: we are a professional  glue machine manufacturer in China, there is no middleman's profit, and you can get the most competitive price from us.       
    
9.Good quality: good quality can be guaranteed, it will help you keep the market share well.           
10.Fast delivery time: we have our own factory and professional manufacturer, which save your time to discuss with trading companies. We will try our best to meet your request.           

FAQ

Q1. What is your terms of packing?                                                
A: Generally, we pack out goods in containers  by Standard Export Package(Plywood box). If you have special requirement we can follow.                                                                            
Q2. What is your terms of payment?                                                
A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.                                                                                             
Q3. What is your terms of delivery?                                                
A: It takes about 30 days after receiving your advance payment.                                                
                                                
Q4. How about your delivery time?                                              
A: Generally, it will take 30 to 45 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.                                                
                                                
Q5. Can you produce according to the samples?                                                
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.                                                
                                                
Q6. What is your sample policy?                                                
A: Since this product is high-value product, we can accept sample by discount. Should the production be large in quantity, we may even consider re-funding for the sample.                                                
                                                
Q7. Do you test all your goods before delivery?                                                
A: Yes, we have 100% test before delivery                                                
                                                
Q8: How do you make our business long-term and good relationship?                                                
A:1. We keep good quality and competitive price to ensure our customers benefit ;                                                
                                                
2. We respect every customer as our friend and we sincerely do business and make friends with them,no matter where they come from.