| Customization: | Available |
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| Application: | Automotive Industry, Construction, Furniture Production, Packaging Industry, Woodworking |
| Control System: | Touch Screen Control |
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Analysis of Automatic Coating and Manual Scraping Processes
| Category | Automatic Coating | Manual Scraping | ||||||||||
| Coating Method | Single operator can complete automatic proportioning, glue mixing and glue spraying | Requires at least 3-4 people for mixing and scraping, and the scraping is uneven | ||||||||||
| Glue Application Precision | In the coating process, the distance from the edges of the board can be controlled to prevent glue spillage and ensure aesthetic appearance | Manual coating can lead to edge contamination due to uneven application | ||||||||||
| Glue Usage | Accurate data on glue usage per square meter allows for strict control of costs, precise glue ratio, and uniform coating without waste | No accurate data on glue usage, difficult to control the actual amount used by workers, prone to incorrect ratios and high waste | ||||||||||
| Automatic Cleaning | Automatic cleaning function, solvent collected centrally, no environmental pollution | No cleaning device, high waste of glue containers, production environment prone to contamination | ||||||||||
| Production Efficiency | The production speed of the equipment is 8m/min. Calculated based on a board width of 1.2m: 8m / 1.2m / 60min / 8h = 4600 square meters. |
8 hours a day by manual scraping;about 1000 square meters; | ||||||||||
| Comparative Advantage | Automatic coating, compared to manual scraping, has the advantages of higher efficiency, reduced glue costs, and labor costs | |||||||||||
| Equipment Model | Model 1300 Model 1600 Model 2000 | Power Supply | 380v 50Hz | Air Source | 0.6 -0.8Mpa |
| Glue Output | 0-6000g/min | Flow Accuracy | ≤ ± 3% | Equipment Power | 10kw |
| Equipment Size | Model 1300: 12m*2.4m*2.2m Model 1600: 12m*2.7m*2.2m Model 2000: 12m*3.1m*2.2m |
Applicable Industries | Refrigerated Carriage Panels Integrated Insulation Panels Composite Board Sandwich Board Honeycomb Panels Manual Purification Panels Fireproof Panels |
Proportioning Ratio | Adjustable from 1:1 to 5:1 |
| A/B glue Ratio Precision | Ratio Precision: ≤±2% (e.g., 100: 25±2) |
Conveying Speed | Coating speed adjustable up to 12m/min | Glue Viscosity Range | A glue ≤30000mpa.s (at 24°C ambient temperature) |
Shandong Xulida Machinery Co., LTD is located in Rizhao, Shandong Peninsula Blue Economic Zone. The company is a high-tech manufacturing enterprise integrating R&D, manufacturing and sales. The company has rich experience in manufacturing coating equipment, equipment performance and manufacturing, it is at the leading level in the country, filling many technical gaps in the country, taking the lead in passing the IS09001 quality management system certification, and getting several invention patents and utility patents.
The company's main productions are fully automatic glue spraying machines, glue spraying machines, gantry glue spraying production lines, Cantilevered glue spraying production lines, fully automatic spray paint machines, UV coating production lines and other automated coating equipment. The company has a group of experienced design engineers and skilled after-sales service personnel, and also has established a scientific, reasonable and complete management system, a quality assurance system.
We have always pursued a professional development path and adhered to the business philosophy of "quality first, customer first, pioneering and innovative". Through continuous innovation, we have always mastered high-end and precise core technologies, exquisite manufacturing processes, and product quality control, and application Our professional services help customers create higher value.
Functions of the Coating Machine Equipment
1.The entire machine frame and distribution cabinet are treated with high-temperature powder coating, giving them a pleasing appearance and good protective effects.
2.It adopts stainless steel roller, which is highly durable and not easy to rust.
3.The human-machine interface is located above the distribution cabinet, making it easy to observe and operate.
4.The equipment is equipped with operation indicator lights and fault alarm lights, which pass lights and audible alerts in the event of abnormalities.
5.The equipment features acrylic observation windows on both sides, offering a clear view of the coating effect inside the glue chamber, with movable glue cleaning tanks configured on both sides.
6.The coating head is made of aviation-grade aluminum in one piece, with an imported anti-stick coating on the surface (unlike the plastic coating heads combined on the market), featuring corrosion resistance, backflow prevention, and a quick-release structure for easy cleaning. (Patented product of the company)
7.Two sets of pipelines are equipped with hydraulic sensors, which can automatically stop the machine and trigger an alarm in case of blockage or excessive pressure to protect the equipment.
8.Two groups of precision metering pumps are driven by well-known brand servo motors for precise glue output control.
9.The control system and electrical components all use imported brands, ensuring stable operation of the equipment.
10.The human-machine interface uses a full touchscreen operation, equipped with a fault reporting system. The fault system is connected to a network central controller linked to the company's big data, allowing for remote trouble shooting and saving after-sales time.
11.The equipment adopts a digital glue mixing system, with glue ratio and consumption easily controlled by a touch screen.
12.Selects well-known brand special precision metering pumps for accurate metering, stable quality, and long life.
13.Uses imported double-row guide rails with servo motor drive, equipped with an automatic oiling machine, ensuring a stable and durable structure with simple and convenient maintenance.
14.The conveyor is driven by a servo motor with an anti-deviation structure, ensuring precise positioning without causing glue to spill onto the sides of the board.
15.The equipment is configured with automatic and manual modes, with the automatic mode for production and the manual mode for debugging and maintaining the equipment.
1.We provide professional spraying machine production solutions.
2.Professional online service team, any mail or message will reply within 24 hours.
3.We have a strong team provide wholehearted service to customer at any time.
4.We insist on Customer is Supreme, Staff toward Happiness.
5.Put the Quality as the first consideration,
6.OEM & ODM, customized design/logo/brand and package are acceptable.
7.Advanced production equipment, strict quality testing and control system to make sure superior quality.
8.Competitive price: we are a professional glue machine manufacturer in China, there is no middleman's profit, and you can get the most competitive price from us.
9.Good quality: good quality can be guaranteed, it will help you keep the market share well.
10.Fast delivery time: we have our own factory and professional manufacturer, which save your time to discuss with trading companies. We will try our best to meet your request.
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