| Customization: | Available |
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| Application: | Automotive Industry, Construction, Furniture Production, Packaging Industry, Woodworking |
| Control System: | Touch Screen Control |
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Analysis of Automatic Coating and Manual Scraping Processes
| Category | Automatic Coating | Manual Scraping | Remarks | |||||||||||||||
| Coating Method | Single operator can complete automatic proportioning, glue mixing and glue spraying | Requires at least 3-4 people for mixing and scraping, and the scraping is uneven | Operating the equipment does not require glue mixing and glue brushing workers, only compounding workers are needed. | |||||||||||||||
| Glue Application Precision | In the coating process, the distance from the edges of the board can be controlled to prevent glue spillage and ensure aesthetic appearance | Manual coating can lead to edge contamination due to uneven application | ||||||||||||||||
| Glue Usage | Accurate data on glue usage per square meter allows for strict control of costs, precise glue ratio, and uniform coating without waste | No accurate data on glue usage, difficult to control the actual amount used by workers, prone to incorrect ratios and high waste | Taking Hebei Hanglong Kaogel as an example, the equipment production speed is 7.5 square meters per minute, and the glue output is 2400 grams per minute, that is, the glue consumption per square meter is 320 grams | |||||||||||||||
| Automatic Cleaning | Automatic cleaning function, solvent collected centrally, no environmental pollution | No cleaning device, high waste of glue containers, production environment prone to contamination | ||||||||||||||||
| Production Efficiency | The production speed of the equipment is 1-5m, and the maximum production efficiency is 10 square meters/min | It took three or four people more than 10 minutes to scrape the glue manually. | ||||||||||||||||
| Comparative Advantage | Automatic coating, compared to manual scraping, has the advantages of higher efficiency, reduced glue costs, and labor costs | |||||||||||||||||
| Equipment Model | Cantilevered type | Power Supply | 380v 50Hz | Air Source | 0.6 -0.8Mpa |
| Glue Output | 0-6000g/min | Flow Accuracy | ≤ ± 3% | Equipment Power | 10kw |
| Equipment Size | The length of the on-site press * 1.6m*2.4m | Glue Viscosity Range | A glue ≤30000mpa.s (at 24°C ambient temperature) |
Key Selling Points | Top Quality and Competitive Price |
| A/B glue Ratio Precision | Ratio Precision: ≤±2% (e.g., 100: 25±2) |
Applicable Industries | Refrigerated Carriage Panels Integrated Insulation Panels Composite Board Sandwich Board Honeycomb Panels Manual Purification Panels Fireproof Panels |
Set the glue speed | 1m-5m/min |
| Functions of the Coating Machine Equipment 1.Automatic Edge-Seeking Mode -- The size of the glued workpiece can be set freely and only coats the effective area, with precise glue positioning and freely settable glue margins. 2.Quick positioning mode -- The equipment automatically controls the conveyor speed according to the width of non-standard boards to achieve uniform coating control. 3.The equipment features online proportioning monitoring and ratio testing functions, with immediate alarms for anomalies to prevent the production of defective products. 4.The equipment uses imported mixing tubes for mixing, ensuring even mixing and avoiding unevenness due to significant disparity in glue ratios (e.g., 4:1, 5:1, 10:1). 5.The coating head is equipped with a pulse-type air mist cleaning function, with freely settable cleaning times and cycles, using sealed containers to collect the waste and prevent solvent pollution during cleaning, no need for manual cleaning and solving common clogging issues in similar equipment. 6.The coating head is made of aviation-grade aluminum in one piece, with an imported anti-stick coating on the surface (unlike the plastic coating heads combined on the market), featuring corrosion resistance, backflow prevention, and a quick-release structure for easy cleaning. (Patented product of the company) 7.Two sets of pipelines are equipped with hydraulic sensors, which can automatically stop the machine and trigger an alarm in case of blockage or excessive pressure to protect the equipment. 8.Two groups of precision metering pumps are driven by well-known brand servo motors for precise glue output control. 9.The control system and electrical components all use imported brands, ensuring stable operation of the equipment. 10.The human-machine interface uses 10-inch large screen and full touchscreen operation, equipped with a fault reporting system. The fault system is connected to a network central controller linked to the company's big data, allowing for remote trouble shooting and saving after-sales time. 11.The equipment adopts a digital glue mixing system, with glue ratio and consumption easily controlled by a touch screen. 12.Selects well-known brand special precision metering pumps for accurate metering, stable quality, and long life. 13.Uses imported double-row guide rails with servo motor drive, equipped with an automatic oiling machine, ensuring a stable and durable structure with simple and convenient maintenance. 14.The conveyor is driven by a servo motor with an anti-deviation structure, ensuring precise positioning without causing glue to spill onto the sides of the board. 15.The equipment is configured with automatic and manual modes, with the automatic mode for production and the manual mode for debugging and maintaining the equipment. |
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Q1. What is your terms of packing?
A: Generally, we pack out goods in containers by Standard Export Package(Plywood box). If you have special requirement we can follow.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.
Q3. What is your terms of delivery?
A: It takes about 30 days after receiving your advance payment.
Q4. How about your delivery time?
A: Generally, it will take 30 to 45 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: Since this product is high-value product, we can accept sample by discount. Should the production be large in quantity, we may even consider re-funding for the sample.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,no matter where they come from.
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