| Customization: | Available |
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| Application: | Automotive Industry, Construction, Furniture Production, Packaging Industry, Woodworking |
| Control System: | Touch Screen Control |
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Analysis of Automatic Coating and Manual Scraping Processes
| Category | Automatic Coating | Manual Scraping | ||||||||||
| Coating Method | Single operator can complete automatic proportioning, glue mixing and glue spraying | Requires at least 3-4 people for mixing and scraping, and the scraping is uneven | ||||||||||
| Glue Application Precision | In the coating process, the distance from the edges of the board can be controlled to prevent glue spillage and ensure aesthetic appearance | Manual coating can lead to edge contamination due to uneven application | ||||||||||
| Glue Usage | Accurate data on glue usage per square meter allows for strict control of costs, precise glue ratio, and uniform coating without waste | No accurate data on glue usage, difficult to control the actual amount used by workers, prone to incorrect ratios and high waste | ||||||||||
| Automatic Cleaning | Automatic cleaning function, solvent collected centrally, no environmental pollution | No cleaning device, high waste of glue containers, production environment prone to contamination | ||||||||||
| Production Efficiency | The production speed of the equipment is 8m/min. Calculated based on a board width of 1.2m: 8m / 1.2m / 60min / 8h = 4600 square meters. |
8 hours a day by manual scraping;about 1000 square meters; | ||||||||||
| Comparative Advantage | Automatic coating, compared to manual scraping, has the advantages of higher efficiency, reduced glue costs, and labor costs | |||||||||||
| Equipment Model | Model 1300 Model 1600 Model 2000 | Power Supply | 380v 50Hz | Air Source | 0.6 -0.8Mpa |
| Glue Output | 0-6000g/min | Flow Accuracy | ≤ ± 3% | Equipment Power | 10kw |
| Equipment Size | Model 1300: 12m*2.4m*2.2m Model 1600: 12m*2.7m*2.2m Model 2000: 12m*3.1m*2.2m |
Applicable Industries | Refrigerated Carriage Panels Integrated Insulation Panels Composite Board Sandwich Board Honeycomb Panels Manual Purification Panels Fireproof Panels |
Proportioning Ratio | Adjustable from 1:1 to 5:1 |
| A/B glue Ratio Precision | Ratio Precision: ≤±2% (e.g., 100: 25±2) |
Conveying Speed | Coating speed adjustable up to 12m/min | Glue Viscosity Range | A glue ≤30000mpa.s (at 24°C ambient temperature) |
Our machines can compound the following products
| Item | Product Name | Item | Product Name | Item | Product Name |
| 1 | Integrated Ceiling | 17 | Copper honeycomb panel | 33 | Shelter Board |
| 2 | Integrated House | 18 | Ceramic thin plate integrated board | 34 | Office Partition |
| 3 | Wallboard | 19 | Stone Integrated Board | 35 | Medical Door |
| 4 | All-Aluminum Furniture | 20 | Calcium Silicate Integrated Board | 36 | Metal Insulation Board |
| 5 | Stainless Steel Cabinets | 21 | Manual Purification Board | 37 | Air Duct Glass Magnesium Board Lamination |
| 6 | Stainless steel honeycomb panel | 22 | Refrigerated Truck Body Panels | 38 | Cement Board |
| 7 | Exterior Honeycomb Panel | 23 | Shelter board | 39 | Blackboard |
| 8 | SPC Honeycomb Panel | 24 | Military Signal Vehicle | 40 | CRRC Floor |
| 9 | FRP honeycomb panel | 25 | Chicken Coop Board | 41 | Sun Room Insulation Panels |
| 10 | HPL honeycomb panel | 26 | Rock Wool Sandwich Panel | 42 | New Insulation Board |
| 11 | Aluminium foam core sandwich panel | 27 | Roller Shutter Door | 43 | Tooling Honeycomb Panel |
| 12 | FRP foam core sandwich panel | 28 | Fire-proof Door | 44 | Plates for Petrochemical Equipment |
| 13 | FRP plywood panel | 29 | MgO Panels | 45 | Motor Home |
| 14 | Thermal Insulation Panel | 30 | Oil Tank Cover | 46 | Exporting Wood Composites |
| 15 | Aluminum integrated plate | 31 | Air Duct | 47 | Building Materials Composite |
| 16 | Aluminum Honeycomb Core | 32 | Computer Room Floor | 48 | Heterosexual Honeycomb Panel |
Functions of the Coating Machine Equipment
1.The entire machine frame and distribution cabinet are treated with high-temperature powder coating, giving them a pleasing appearance and good protective effects.
2.It adopts stainless steel roller, which is highly durable and not easy to rust.
3.The human-machine interface is located above the distribution cabinet, making it easy to observe and operate.
4.The equipment is equipped with operation indicator lights and fault alarm lights, which pass lights and audible alerts in the event of abnormalities.
5.The equipment features acrylic observation windows on both sides, offering a clear view of the coating effect inside the glue chamber, with movable glue cleaning tanks configured on both sides.
6.The coating head is made of aviation-grade aluminum in one piece, with an imported anti-stick coating on the surface (unlike the plastic coating heads combined on the market), featuring corrosion resistance, backflow prevention, and a quick-release structure for easy cleaning. (Patented product of the company)
7.Two sets of pipelines are equipped with hydraulic sensors, which can automatically stop the machine and trigger an alarm in case of blockage or excessive pressure to protect the equipment.
8.Two groups of precision metering pumps are driven by well-known brand servo motors for precise glue output control.
9.The control system and electrical components all use imported brands, ensuring stable operation of the equipment.
10.The human-machine interface uses a full touchscreen operation, equipped with a fault reporting system. The fault system is connected to a network central controller linked to the company's big data, allowing for remote trouble shooting and saving after-sales time.
11.The equipment adopts a digital glue mixing system, with glue ratio and consumption easily controlled by a touch screen.
12.Selects well-known brand special precision metering pumps for accurate metering, stable quality, and long life.
13.Uses imported double-row guide rails with servo motor drive, equipped with an automatic oiling machine, ensuring a stable and durable structure with simple and convenient maintenance.
14.The conveyor is driven by a servo motor with an anti-deviation structure, ensuring precise positioning without causing glue to spill onto the sides of the board.
15.The equipment is configured with automatic and manual modes, with the automatic mode for production and the manual mode for debugging and maintaining the equipment.
1.We provide professional spraying machine production solutions.
2.Professional online service team, any mail or message will reply within 24 hours.
3.We have a strong team provide wholehearted service to customer at any time.
4.We insist on Customer is Supreme, Staff toward Happiness.
5.Put the Quality as the first consideration,
6.OEM & ODM, customized design/logo/brand and package are acceptable.
7.Advanced production equipment, strict quality testing and control system to make sure superior quality.
8.Competitive price: we are a professional glue machine manufacturer in China, there is no middleman's profit, and you can get the most competitive price from us.
9.Good quality: good quality can be guaranteed, it will help you keep the market share well.
10.Fast delivery time: we have our own factory and professional manufacturer, which save your time to discuss with trading companies. We will try our best to meet your request.
Q1. What is your terms of packing?
A: Generally, we pack out goods in containers by Standard Export Package(Plywood box). If you have special requirement we can follow.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.
Q3. What is your terms of delivery?
A: It takes about 30 days after receiving your advance payment.
Q4. How about your delivery time?
A: Generally, it will take 30 to 45 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: Since this product is high-value product, we can accept sample by discount. Should the production be large in quantity, we may even consider re-funding for the sample.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,no matter where they come from.
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