| Customization: | Available |
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| Application: | Automotive Industry, Construction, Furniture Production, Packaging Industry, Woodworking |
| Control System: | Touch Screen Control |
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Spraying Machine for SIPs (Structural Insulated Panels) Thermal Insulation Panel Fire-proof door Aluminium foam core sandwich panel
Analysis of Automatic Coating and Manual Scraping Processes
| Category | Automatic Coating | Manual Scraping | ||||||||||
| Coating Method | Single operator can complete automatic proportioning, glue mixing and glue spraying | Requires at least 3-4 people for mixing and scraping, and the scraping is uneven | ||||||||||
| Glue Application Precision | In the coating process, the distance from the edges of the board can be controlled to prevent glue spillage and ensure aesthetic appearance | Manual coating can lead to edge contamination due to uneven application | ||||||||||
| Glue Usage | Accurate data on glue usage per square meter allows for strict control of costs, precise glue ratio, and uniform coating without waste | No accurate data on glue usage, difficult to control the actual amount used by workers, prone to incorrect ratios and high waste | ||||||||||
| Automatic Cleaning | Automatic cleaning function, solvent collected centrally, no environmental pollution | No cleaning device, high waste of glue containers, production environment prone to contamination | ||||||||||
| Production Efficiency | The production speed of the equipment is 8m/min. Calculated based on a board width of 1.2m: 8m / 1.2m / 60min / 8h = 4600 square meters. |
8 hours a day by manual scraping;about 1000 square meters; | ||||||||||
| Comparative Advantage | Automatic coating, compared to manual scraping, has the advantages of higher efficiency, reduced glue costs, and labor costs | |||||||||||
| Equipment Model | Model 1300 Model 1600 Model 2000 | Power Supply | 380v 50Hz | Air Source | 0.6 -0.8Mpa |
| Glue Output | 0-6000g/min | Flow Accuracy | ≤ ± 3% | Equipment Power | 10kw |
| Equipment Size | Model 1300: 12m*2.4m*2.2m Model 1600: 12m*2.7m*2.2m Model 2000: 12m*3.1m*2.2m |
Glue Viscosity Range | A glue ≤30000mpa.s (at 24°C ambient temperature) | Proportioning Ratio | Adjustable from 1:1 to 5:1 |
| A/B glue Ratio Precision | Ratio Precision: ≤±2% (e.g., 100: 25±2) |
Conveying Speed | Coating speed adjustable up to 12m/min | Key Selling Points | Top Quality and Competitive Price |
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Functions of the Coating Machine Equipment
1.Automatic Edge-Seeking Mode - Automatically identifies non-standard boards and only coats the effective area, with precise glue positioning and freely settable glue margins. 2.Automatic Variable Speed Mode - The equipment automatically controls the conveyor speed according to the width of non-standard boards to achieve uniform coating control. 3.The equipment has the function of proportion testing and proportion imbalance alarm. It will give an immediate alarm when an abnormality occurs to prevent batch production of waste products. 4.The equipment uses imported mixing tubes for mixing, which makes the mixing more uniform and avoiding unevenness due to significant disparity in glue ratios (e.g., 4:1, 5:1, 10:1). 5.The coating head is equipped with a pulse-type air mist cleaning function, with freely settable cleaning times and cycles, using sealed containers to collect the waste and prevent solvent pollution during cleaning, no need for manual cleaning and solving common clogging issues in similar equipment. 6.The coating head is made of aviation-grade aluminum in one piece, with an imported anti-stick coating on the surface (unlike the plastic coating heads combined on the market), featuring corrosion resistance, backflow prevention, and a quick-release structure for easy cleaning. (Patented product of the company) 7.Two sets of pipelines are equipped with hydraulic sensors, which can automatically stop the machine and trigger an alarm in case of blockage or excessive pressure to protect the equipment. 8.Two groups of precision metering pumps are driven by well-known brand servo motors for precise glue output control. 9.The control system and electrical components all use imported brands, ensuring stable operation of the equipment. 10.The human-machine interface uses a full touchscreen operation, equipped with a fault reporting system. The fault system is connected to a network central controller linked to the company's big data, allowing for remote trouble shooting and saving after-sales time. 11.The equipment adopts a digital glue mixing system, with glue ratio and consumption easily controlled by a touch screen. 12.Selects well-known brand special precision metering pumps for accurate metering, stable quality, and long life. 13.Uses imported double-row guide rails with servo motor drive, equipped with an automatic oiling machine, ensuring a stable and durable structure with simple and convenient maintenance. 14.The conveyor is driven by a servo motor with an anti-deviation structure, ensuring precise positioning without causing glue to spill onto the sides of the board. 15.The equipment is configured with automatic and manual modes, with the automatic mode for production and the manual mode for debugging and maintaining the equipment. |
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